my number one assistant Gabriel !!
Saturday, October 5, 2013
Sunday, September 29, 2013
Panel forming quality improved with each panel made … controlling the variables.
All panels have been completed and most all “welded” together. Panels are chemically welded together with same structural foam materials. A very good bond.
For this house, a foundation is formed with the wood columns integrated, which will hold up the roof structure. In poverty housing situations, IDP and refugee camps (to save funds and speed construction to 2 days), the house will be assembled direction the ground, and then a floor installed within the walls of the house. This will in no way affect the performance, or life of the house.
Thanks again to IADDIC shelter for their help and support prior and during this trip, and the prototype construction. http://iaddicshelters.net
Friday, September 27, 2013
The new well at the Malava home for orphans and school will serve over 200 children, faculty and staff upon its completion. Currently water is drawn from heavy silted and contaminated river some 1 ½ miles away …
Breaking ground … cheered on by the children.
Well digging is nearing total depth …
this area’s clay is not as cohesive so additional culverts will be used to keep well walls intact.
Culverts are being lowered into the well.
Thursday, September 26, 2013
Final steps of the Chesamisi Well work over have been completed.
Concrete surface work area and well head mount in the final stages.
Down hole pump bore lowered into well.
Water production tubing comes next.
And final the pump plunger and rods.
A group from the 450 total students at the school come to the well opening.
This well work was funded by donations through Russian Radio 7 - 1010 AM, Portland, Oregon;
On behalf of the Children, Faculty, Administration, & Staff of the Chesamisi School,
the Wind & Water Foundation sincerely thanks the listeners of Russian Radio 7, Portland, Oregon, for their generous contributions and to Eugene Volosevych for his support.
Wednesday, September 25, 2013
Monday, September 23, 2013
The Children of the Orphanage are eager helpers as well as mimicking many of the adults.
Gabriel on his "cell phone".
As we begin to work on the wood truss structure for the roof, the local lumber continues to be a challenge with its irregularities in size, and some severe bows & bends. “Stay Calm and Plane On”.
The Bishop has decided he would like the house directly inside the front gate, a real compliment, but requires moving some large piles of sand and rock ballast. No problem with good help from Daudi and Zachery.
The house will be painted for weather protection and appearance. A color similar to the clay soil houses will be used to resemble the typical construction in order for it to be “accepted” … sort of a Swahili HOA you might say.
It has rained every day but only in the late afternoons and with heavy cloud build up as a 30 min warning sign. It helps cool off the days though, and we've adjusted our work schedule to account for this timing.
Door panel and a window panel completed
Light weight individual panels ... a plus to construction / assembly.
Two panels chemically “welded” together to create side wall. This welding process will be used for all connections to increase strength and insure weather tight construction.
Sunday, September 22, 2013
The well has now been completely worked over and a steady flow of water fills the bottom 5 feet of the well. The walls of the well have been shored to insure continued lengthy use of the well, and clear water.
Next steps are to “re-assemble” the well; constructing the concrete work area at the surface, including mounting location for well head and pump operation handle.
First steps of surface work area and mount for well head.
Rains blow in rather quickly requiring us to wait for another day to finish.
Saturday, September 21, 2013
Quality and consistency increases with each panel made. Variables, even ever so slight ones, such as humidity, temperature, exact measurements of liquids, can make some differences in the finished product. Our efforts therefore, as stated in QIP 101 (Quality Improvement Process), are to minimize the variations. This work will pay off when we start assembling the panels into the house.
Reminder (managing expectations) no mansion going up here, 8½ ft x 12½ ft house for 2. Poverty housing, Refugee Camps, and IDP camps (Internally Displaced Peoples) are the focus at this point. Yes, concept may be applied to other construction of all types, but one step at a time, based on most urgent need.
Our site is the Gilgal School and Ephraim Orphans Home in Kitale. High School students attend classes in the compound, whereas the little children and middle schoolers go to classes just a short walk away, returning for lunch, and then of course for dinner and overnight.
During class breaks, the HS students always come join us to check on progress and discuss the process. They are very interested in the developments and have great questions. It’s Chemistry, Physics, Design, and Math, one of them pointed out – never thought of it that way …
Forming structural wood into the panels to support the door and windows after house assembly.
Panel inventory increasing … need 12 to build a small house.
Weight (in any form; full cans, boulders, and students) added to top of form for first 5 – 6 minutes of expansion, as Foam will literally lift the lid off the base.
Form has been used for 11 panels thus far and is still in good shape. This is significant for future planning of mass production.
Thursday, September 19, 2013
Tuesday, September 17, 2013
A Christian based school established for the poorer families and orphans.
They currently have a non-functioning well so on most days they are walking varying distances to different sources to gather their daily water.
The current well at the school is literally just an open hole in the ground with an aging concrete deck around the open hole. A piece of wood covers the hole.
This has several difficulties:
- the water, when available, is brought up by a rope and a bucket (one gallon at a time) … usually by the women and children.
- the rope and bucket method causes turbulence in the water down hole therefore supplying dirty water.
- the open hole is a safety issue.
- the open hole also is more subject to contaminates getting in the well.
We will clean the entire well and shore the walls down hole. We will also dig out the bottom depth of the well to develop a proper “reservoir” area to insure the greatest continuous use of the well. Following that step, we’ll install a new properly designed concrete work area at the surface, including a mounting position for the well head and pump handle assembly.
A pump will be installed at the bottom of the well, a tubing string for the water to get to the surface, and a series of rods to operate the pump from the surface well head.